Air conditioning assembly line
summary:
1. Assembly line plans corresponding to various types of air conditioners
a. Light products ≤20kg are suitable for belt conveying lines, and continuous conveying is achieved through fixed conveyor belts to ensure the continuity of production. Cooperate with multi-station robots to complete repetitive operations such as screw tightening and pipeline welding.
b. Medium-sized products of 20-100kg, such as cabinets and machines, can be transported by rollers, with strong load-bearing capacity, and can be driven by motors to achieve intermittent movement, which is convenient for operation at each workstation.
c. Heavy products ≥100kg, such as central air conditioning and external machines, need to be equipped with AGV or rail conveyor vehicles
2. Practical value in air conditioning production line application
a. Efficiency and production capacity improvement: Compared with manual production, automated assembly lines can break through production capacity bottlenecks. The single-shift production capacity of the on-hook line can reach 1,000 - 2,000 units (30 seconds per unit), and it can be produced continuously 24 hours a day, requiring only a small number of personnel monitoring; the single-shift production capacity of the off-hook line is 300-800 units (1-2 minutes per unit), which is 50%-100% higher than that of the artificial line.
b. Quality stability guarantee: Automated assembly lines can reduce the uncertainty of manual operations and make product quality more stable. When the robot tightens the screws, the torque error is ≤±5%, and the leakage will automatically alarm; when the refrigerant is automatically charged, the dose error is ≤±1%.
c. Flexible adaptability: Faced with the characteristics of "small batches and multiple varieties" of market orders, the flexibility advantages of automated assembly lines are obvious. It can support mixed-line production of 3-5 models, such as hanging up production in the morning and small cabinet production in the afternoon, improving production flexibility. A suitable air conditioning automation assembly line solution can not only meet current production needs, but also reserve room for future expansion, such as reserving robot interfaces and supporting MES system upgrades to adapt to product iterative changes.
