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Smart toilet assembly line

summary:

Smart toilet assembly lines commonly have straight, U-shaped, and circular layouts to adapt to different production needs. During production, after the parts are loaded, the ceramic body is fired and polished, and the electronic and mechanical components are assembled simultaneously, and then integrated and installed to ensure circuit and mechanical properties. The whole machine is strictly tested for flushing, heating, circuit safety and intelligent sensing functions, and is packaged and put into storage after passing the test. Technically, automated equipment ensures the quality of ceramics, robots achieve high-precision welding and installation, intelligent instruments test performance, and MES systems optimize management.
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Product Description

1. Product characteristics of smart toilets

The intelligent toilet automated assembly line needs to balance "rigid efficiency" and "flexible adaptation". The core design logic is: rough positioning of the ceramic body → precise assembly of electronic modules → waterway/circuit integration test → full-operating condition simulation verification.     a. Structural complexity: The ceramic base (heavy and fragile) and electronic components (precision and sensitive) need to be assembled together, and ceramic bumps and circuit moisture need to be avoided;     b. Functional safety: It involves multiple safety standards such as waterway (leak-proof), circuit (anti-electric shock), and heating (anti-dry burn), and the requirements for testing are extremely high;     c. Customization differences: Functional modules (such as night lights and deodorization) have diverse combinations, and mixed-line production of small and medium-sized batches and multiple models needs to be supported.


2. Double-speed chain conveying system

The double-speed chain conveying line consists of a chain, a guide rail, a drive motor and a stopper. Its core advantage lies in the cooperation of the chain and the tooling plate to achieve "differential conveying"-the running speed of the chain and the conveying speed of the tooling plate (the pallet carrying the product) have a multiple relationship (usually 2-3 times), which can flexibly control the residence time of the product at the workstation.     a. Load-bearing adaptation: A single double-speed chain can carry 30-80kg (depending on the chain model), which just matches the weight requirements of the ceramic base (30-50kg) and the pre-installed smart module (20-30kg).     b. Adjustable speed: chain running speed 0.5-5m/min can be set to meet the rhythm of different sections (such as ceramic grinding needs to stay slowly, module assembly can be quickly circulated).     c. Positioning accuracy: through the positioning pin on the tooling plate and the position positioning hole, repeated positioning error ≤±0.5mm, to ensure the docking accuracy of robot assembly.

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