Water dispenser assembly line
summary:
1. Automated conveying equipment
In view of the production characteristics of the water dispenser with heavy shell and diverse parts (metal liner, plastic panel, compressor, etc.), an automated assembly line with plate chain line as the core conveying equipment has been tailored to achieve efficient operation of the entire process from component processing to finished product packaging. a. Over-load-bearing design: The plate chain line is made of high-strength carbon steel chain plates (thickness 3-5mm), which can bear up to 500kg per meter. It can easily carry the metal shell (about 8-15kg) of the vertical water dispenser, stainless steel liner (about 20kg full of water) and heavy parts such as compressors to avoid slipping and deformation problems caused by insufficient load bearing of traditional belt lines. b. Smooth and free from jitter: The chain plates are connected by precision pins, and with the servo drive system, the conveying speed is stable at 0.5-3m/min (stepless speed regulation can be achieved), and the positioning error is ≤±0.5mm. In high-precision links such as heating tube assembly and liner welding, ensure zero deviation in component docking, directly reducing the assembly rework rate by 30%. c. Resistance to manufacturing and easy maintenance: The surface of the chain plate is galvanized or plastic-sprayed, and is resistant to oil pollution and high temperature (it can withstand splashing sparks in the welding process). It is only necessary to add lubricating oil regularly every day. The maintenance cost is 40% lower than that of the belt line. The service life is as long as 8-10 years.
2. Core advantages of water dispenser assembly line
a. Efficiency jump: The board chain line supports 24-hour continuous operation. The daily output of a single assembly line can reach 1,500 - 2,000 water dispensers, which is three times higher than that of the manual line. The equipment investment cost can be recovered in three months at the earliest. b. Quality controllable: From component transportation to assembly testing, the entire process is accurately controlled by equipment, the product pass rate is stable at more than 99.5%, and the customer complaint rate is reduced by 60%. c. Flexible adaptation: The plate chain line can quickly switch the conveying speed and positioning parameters through the PLC system, and complete the production switching of different models such as "vertical/desktop" and "hot and cold/warm type" within 30 minutes, meeting the needs of multiple categories and small batch orders.
