Microwave oven assembly line
summary:
1. Automatic conveying equipment for production line
In the automated assembly line of microwave ovens, automated conveying equipment connects various production links and is responsible for accurately and efficiently transferring parts, semi-finished products and finished products to designated stations. Its performance directly affects the timing synchronization and production efficiency of the entire assembly line.
a. Double-speed chain conveying line: The moving speed of the tooling plate is 2-3 times that of the chain (through the speed ratio design of the chain roller and the guide wheel at the bottom of the tooling plate), which can quickly deliver the workpiece to the workstation and improve the flow efficiency. Support independent start and stop of a single station (adjust the motor speed through a frequency converter), adapt to the working time of different processes (for example, it takes 15 seconds to tighten screws in the final assembly process and 30 seconds in the inspection process. Collaboration can be achieved through clock control). A single tooling plate can carry 50-100kg (meeting the transportation needs of heavy objects such as microwave oven cavities and complete machines), and the service life of the chain can reach more than 100,000 hours. b. Belt line conveying: The belt surface is flat to prevent small parts (such as M4 screws) from jumping and falling during transportation. Speed adjustment of 0.5-3m/min is achieved through a variable frequency motor (such as conveying screw packs at low speed to avoid accumulation; conveying panels at high speed to improve efficiency)
2. Advantages of microwave oven assembly line
a. Efficiency and production capacity: Full-process automation equipment can achieve 24-hour uninterrupted production. The average daily production capacity of a single assembly line can reach 1,200 - 2,000 units (traditional artificial lines are only 500-800 units), and the stability of the production cycle is increased to 99.5%., greatly reducing the delivery risk caused by process jams, and easily meeting the demand for large quantities of orders in major global markets such as Europe, America, and Southeast Asia. b. Services and support: Provide full-process services from production line planning (customized solutions according to customers 'production capacity needs), installation and debugging (in compliance with local electrical specifications) to operator training (multi-language textbooks + practical guidance), helping emerging market customers quickly Master equipment operation and maintenance skills and lower technical thresholds.
