Bath heater assembly line
summary:
1. Core conveying equipment
In the Yuba automated assembly line, the combination of hanging conveyors and double-speed chain conveyors is an efficient solution that combines "aerial three-dimensional transportation" and "ground precision assembly". It can not only leverage the technical advantages of the two, but also Improve overall production efficiency through space complementarity and process collaboration. a. Hanging conveyor: It undertakes the functions of "long-distance transfer, cross-area connection, and special environment transportation", uses aerial rails (erected along the top of the factory building or high altitude) to avoid the space occupation of ground stations, and is suitable for transporting unassembled large pieces (such as Yuba metal shells), workpieces that need to be hung and processed (such as panels that are dried after spraying) or long-distance turnover of finished products. b. Double-speed chain conveyor: It undertakes the function of "multi-process assembly and rhythmic operation". It drives the tooling board (for placing semi-finished products) to move at a constant speed through the ground track. Workers complete refined operations on both sides (such as installing heating pipes, wiring, and fastening). Panel), suitable for links that require positioning and stopping and manual/machine collaborative work.
2. Technical characteristics of the conveying system
a. Automated docking: Sensors (such as photoelectric switches and proximity switches) detect the material position and link it with upstream and downstream equipment to realize the fully automatic process of "material in place → equipment start" and "transportation completed → signal feedback" without manual intervention. b. Speed adjustable: The conveying speed is controlled by a frequency conversion motor (0.1-3m/s) to adapt to the rhythm of different processes (such as the assembly process is slow down, and the conveying is accelerated if the inspection process is fast). c. Anti-damage design: For parts with easy scratching surfaces (such as acrylic panels), use PU conveyor belts or add buffers to reduce friction damage.